Turnkey Powder Coating Systems and Its Advantages in Overall ProductionDecember 13, 2019
This is a topic that requires more coverage, with lots of focus placed on in-house powder coating quality control. To keep finish quality high, all while simultaneously becoming part of today's turnkey culture, a modular workflow is an undeniable system asset to have at your fingertips. However, care should be taken, for this one-size-fits-all attitude could negatively impact an otherwise highly adaptable work style.
Limit Hazardous Airborne Particulates During Powder Coating with Dust Collectors and CyclonesDecember 3, 2019
Powder coating involves an easy way to coat and protect the surface of a material. This process is pretty straightforward if all variables are controlled. One of the main problems that companies have with powder coating is the presence of airborne particulates around them. During the coating process, some particulates like dirt, dust, and others inevitably latch to the surface of the material. When unchecked, these substances can ruin the coating in the long run.
Powder Coating vs. Anodizing: What is the Difference?November 22, 2019
All materials and components of equipment, automobiles, and other related things are coated with protective layers to avoid wear and tear in just a short amount of time. Mostly made of different types of metal, the lifespan of these materials last longer when coated than the ones without any protective layers.
The Significance of Powder Coating Ovens in Automotive ManufacturingNovember 6, 2019
Traditionally, automotive industries have been using liquid coating technique to wrap and paint important car parts. This conventional method has a lot of drawbacks, which often make suppliers and consumers go back and ask for another set of coating. But with the rising popularity of the powder coating technique, it is safe to say that this technique can bring huge advancements to automotive manufacturing.
Emerging Technologies in Powder Coating for a Sustainable FutureOctober 18, 2019
Sustainable futures forecast a downturn in allowable industry emissions. Waste products must also be either minimized or somehow recycled. With most industries, that's a challenging pair of provisos to address and then fulfil. Of some relief here, the powder coating sector has already planned for just such a future. If this assertion doesn't ring true, check out a powder coating booth. We're all about the reclamation process in here.
How the Right Powder Coating Equipment and Powder Coating Application Can Help Avert Corrosion and RustOctober 9, 2019
When you need a non-corrosive surface finish, a coating that's both tough and visually appealing, powder coating technology has the anti-corrosive solution you need. Without wishing to sound too much like an infomercial, the dry coating does use an array of smart equipment types, all of which are designed to provide protection against oxidizing environments. Right from the get-go, the right gun nozzles and electrostatic power supplies assure universal surface coverage.
The Benefits of Powder Coating in Metal FabricationSeptember 19, 2019
Metal surfaces are dense and hard, so do they need the services of a powder coating company? Before answering that question, think about metal weaknesses. Loaded with tensile strength, chemically sensitive alloys can oxidize. Sure, the core structure stays strong, but the surface metal fatigues and loses mechanical resilience. Already, then, two distinctly advantageous features come to mind when a powder coating operation is optioned.
How Magnetic Induction Method Measure Powder Coating ThicknessSeptember 6, 2019
Although powder coating guns meticulously apply thin films of air-driven particles, that feature is rarely blindly accepted. Certainly, if the company in question is targeting a quality-assurance certification, they're not just going to coat a workpiece and send it straight to the curing oven, no questions asked. No, as part of that QA program, the protective sheathing has to be thickness-audited, and this skin verification check must be professionally conducted.
Overcoming the Faraday Cage Effect in Powder Coating ApplicationAugust 22, 2019
Tied to the powder coating process, The Faraday cage effect takes place inside confined workpiece areas. The electrostatic fields flow, as the laws of physics command, but a seemingly invisible barrier degrades those forces as they move into a part's corner or recess. And, since the powder follows the path of those lines of charged energy, the tiny capsules can't help but treat these recesses as no-go areas. That's a problem.
The Significance of Particle Size in Powder Coating Transfer EfficiencyAugust 6, 2019
Looking deep, coating particles are clearly incredibly fine. They're discharged from an electrostatic gun, driven forward by compressed air, then there's a split-second of airborne drift. At this point, a workpiece with an opposing charge attracts the tiny pigment-loaded grains.
The Differences Between Powder Coating and ElectroplatingJuly 18, 2019
Electrostatic fields attract air-carried charged powders until a uniformly coated layer blankets an oppositely charged workpiece. That, in a nutshell, is how powder coating works. Now, electroplating might seem like a similar coating system, but it's really an entirely different process. Right off the bat, plating is done in a wet bath. Powder coating is a dry process. That's a pretty significant difference, and there are others.
Powder Coat Adhesion Testing ProcessJuly 4, 2019
Just to clarify matters, there are ways of testing powder coat adhesion strength. That fact may come as something of a surprise, especially when you remember just how hard it is to part a baked-in coating from its surface, but there are test procedures that are designed to get around such challenges. Fused to a workpiece or not, the testing process measures adhesion integrity most effectively.
Why Is Powder Coating a Sustainable Option?June 17, 2019
Since we understand now how detrimental certain products are to have in our homes, businesses and other parts of our lives, there is a movement toward using more eco-friendly, alternative finishing techniques.
Common Reasons for Chipped Powder CoatingJune 11, 2019
Antiquated painted coatings chip easily, as you'd expect. Unexpectedly, powder coated parts should never chip
Electrostatic, Low Grade Ion, and Tribo: Charging Processes Used in Powder CoatingMay 16, 2019
Generally speaking, powder coating operations utilize electrostatic technology. With the charging process triggered, a negatively charged dry powder exits the gun nozzle.
What are the Causes of Outgassing in Powder Coating?May 1, 2019
Outgassing incidents make process managers feel as if they're living on their last nerve. The curing oven has perfectly fluidized the powder, and those tiny particles are uniformly covering a complex piece of metal-based geometry.
Powder Coating Contamination and Its Effects on Product QualityApril 16, 2019
Durable and attractive when operated as a contamination-free enterprise, powder coating workshops don't fare well when those measures fall through.
Understanding the Causes of Craters in Powder CoatingApril 2, 2019
Of course, craters in powder coated finishes look ugly. The pockmarked surface undermines that aesthetically created skin, plus it destroys what should be an impervious membrane.
Powder Coating Booth Temperature: A Factor in Powder Coating Transfer EfficiencyMarch 19, 2019
When someone talks about the heat, all eyes flick towards the curing oven. Ultimately, that's where the powder fluidizes and hardens, so this kind of reaction is natural enough.
Powder Coating: A Phosphate Pre-Treatment is a PlusMarch 6, 2019
Phosphate pre-treatments take place within separate prep rooms, not among the powder coating equipment. The cleaning and scrubbing work removes oily deposits and built-up grime in here, then the parts priming work is implemented.
Paint Powder Qualities Required for Powder Coating EquipmentFebruary 26, 2019
Each of the particles floating in a dry powder coating cloud contains an exotic mix of chemical reagents. Cemented to a binding agent, there's a heat-amenable plastic.
Common Issues of Metallic Powder CoatingFebruary 14, 2019
Metallic powder coating techniques add a polished glossy shine to workpiece surfaces. A dulled motorcycle exhaust looks factory fresh when it's coated in a chrome-like finish.
Powder Coating Gun Settings: How It Can Affect Powder Coat FinishJanuary 31, 2019
Where's the fingertip controlled leading edge of a powder coating operation located? Does it take place at the oven, where the adhering powder melts? No, although the temperature controlled oven does contribute heavily as a coating quality conferrer, it doesn't actually apply the powder coating.
Turn Key Powder Coating Equipment: Customised Solution for All Powder Coating NeedsJanuary 15, 2019
As a review, turnkey powder coating systems earn that title by including every process-completing piece of machinery. From the powder coating booths and electrostatic power sources to the fluidizing and curing ovens, a full-solution package must include those key application and finishing nodes.
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