Why Is Powder Coating More Budget Friendly and Efficient Compared To Regular Painting?December 15, 2015
A categorical rivalry exists amongst today's high-end finishing techniques. The grudge match puts traditional wet paints in one corner, emulsified coatings that still have a great deal of fight in their liquid form, but the dominant corner holds the barely restrained new champion, a newcomer in the shape of powder coating technology. More efficient to apply and undeniably more cost-effective to purchase, the powder solution is the heavyweight in this battling metaphor.
Use a standard can of emulsified paint and feel that familiar inner grimace when you see the waste. The paint drips and messes the floor. Drop sheets have to be arranged to catch the waste. Tapes and sheets of paper stop the wet emulsion from going all over the place. Even when applied on a garden fence, the wet stuff drips and poisons the ground. Conversely, there is no waste product to dispose of or clean up when you opt for a powder solution. The powder is electro-statically compelled to adhere only to the surfaces being coated. Between 60-70 percent of the fine particulate matter quickly coats a surface, and, even when accounting for the lost 30 percent, the loss is efficiently absorbed back into the process by reclaiming any overspray.
Finite Film Control
Wet paint takes time to dry and adds time to a coating project, which represents an obvious loss of efficiency, but there are other less obvious productivity gains to be explored. For instance, the only way to control paint application is to mix the paint or thin it until the wet compound roughly fits client specifications. You could try varying brushes for a little additional control, of course, but this methodology in no way compares to the supreme command over the efficient application of a powder coating solution. The density of the electrostatic field is adjustable, meaning the film can be precisely managed, and this applied shell of dry material always uniformly coats even the most eccentric profile. Next, batch processing and partial automation increases product completion speed while keeping the process consistent across the board. This reliability factor has driven down the cost of the technology and put the process well within the reach of companies on a budget.
Efficiency is the name of the game when we talk of modern powder coating facilities. A single door, single chamber layout suits most businesses, allowing the process to flourish as a highly efficient, supremely repeatable one-button operation. Of course, a great deal of expertise does rule this environment. The operator skilfully adjusts the electrostatic controls and the powder medium, conscientiously assuring clients of the inherent efficiency gains incorporated within the process.
GP Industries Pty Ltd
1 Regal Court,
Vermont South VIC 3133
Phone: (03) 9802 1355
Fax: (03) 9802 6027
20 Burgess Road,
Bayswater North VIC 3153
Phone: (03) 9761 7676
Fax: (03) 9761 7671
Optimized by NetwizardSEO.com.au
- Limit Hazardous Airborne Particulates During Powder Coating with Dust Collectors and Cyclones
- Powder Coating vs. Anodizing: What is the Difference?
- The Significance of Powder Coating Ovens in Automotive Manufacturing
- Emerging Technologies in Powder Coating for a Sustainable Future
- How the Right Powder Coating Equipment and Powder Coating Application Can Help Avert Corrosion and Rust
- The Benefits of Powder Coating in Metal Fabrication
- How Magnetic Induction Method Measure Powder Coating Thickness
- Overcoming the Faraday Cage Effect in Powder Coating Application
- The Significance of Particle Size in Powder Coating Transfer Efficiency
- The Differences Between Powder Coating and Electroplating
- Powder Coat Adhesion Testing Process
- Why Is Powder Coating a Sustainable Option?
- Common Reasons for Chipped Powder Coating
- Electrostatic, Low Grade Ion, and Tribo: Charging Processes Used in Powder Coating
- What are the Causes of Outgassing in Powder Coating?
- Powder Coating Contamination and Its Effects on Product Quality
- Understanding the Causes of Craters in Powder Coating
- Powder Coating Booth Temperature: A Factor in Powder Coating Transfer Efficiency
- Powder Coating: A Phosphate Pre-Treatment is a Plus
- Paint Powder Qualities Required for Powder Coating Equipment
- Common Issues of Metallic Powder Coating
- Powder Coating Gun Settings: How It Can Affect Powder Coat Finish
- Turn Key Powder Coating Equipment: Customised Solution for All Powder Coating Needs
- Important Things to Keep in Mind Prior to Ordering Your Powder Coating Oven
- Appearance Issues: What Happens When a Powder Coating Equipment is Already Failing?
- View all articles…
- Powder Coating in Sheet Metal Processing
- Powder Coating for Automotive for Best Finished Results
- View all articles…
- Is It Possible to Powder Coat Chrome Materials?
- Pre-Treatment Process of Materials before Powder Coating
- View all articles…